Adhesives
Adhesives can also be referred to as resins. Many engineered wood products, including finger-joined lumber, plywood, oriented strand board (OSB), glulam, cross-laminated timber (CLT), wood I-joists and other structural composite lumber products, require the use of adhesives to transfer the stresses between adjoining wood fibres. Waterproof adhesives and heat resistant adhesives are commonly used in the manufacture of structural wood products. Advances in adhesive technology to address challenges associated with increased production rates, visual appearance, process emissions and environmental impact concerns, have resulted in a wider range of innovative structural adhesive products. It is imperative that this new generation of adhesives achieve the same level of performance as traditional structural wood product adhesives such as phenol-formaldehyde (PF) or phenol-resorcinol formaldehyde (PRF). Examples of different structural wood product adhesives families include, but are not limited to: Emulsion polymer isocyanate (EPI); One-component polyurethane (PUR); Phenolic resins such as phenol-formaldehyde (PF) and phenol-resorcinol formaldehyde (PRF). Various types of extenders such as walnut shell flour, Douglas fir bark flour, alder bark flour, and wood flour are sometimes used to reduce cost, control penetration into the wood fibre or moderate strength properties for the specific materials being bonded. There are several industry standards that may be used to evaluate the performance of structural wood product adhesives, including: CSA O112.6 Phenol and phenol-resorcinol resin adhesives for wood (high-temperature curing) CSA O112.7 Resorcinol and phenol-resorcinol resin adhesives for wood (room- and intermediate-temperature curing) CSA O112.9 Evaluation of adhesives for structural wood products (exterior exposure) CSA O112.10 Evaluation of adhesives for structural wood products (limited moisture exposure) CAN/CSA O160 Formaldehyde emissions standard for composite wood products ASTM D7247 Standard Test Method for Evaluating the Shear Strength of Adhesive Bonds in Laminated Wood Products at Elevated Temperatures ASTM D7374 Standard Practice for Evaluating Elevated Temperature Performance of Adhesives Used in End-Jointed Lumber
Bolts
Bolts are widely used in wood construction. They are able to resist moderately heavy loads with relatively few connectors. Bolts may be used in wood-to-wood, wood-to-steel and wood-to-concrete connection types. Some typical structural applications for bolts include: purlin to beam connections beam to column connections column to base connections truss connections timber arches post and beam construction pole-frame construction timber bridges marine structures Several types of bolts as shown in Figure 5.10 below, are used for wood construction with the hexagon head type being the most common. Countersunk heads are used where a flush surface is desired. Carriage bolts can be tightened by turning the nut without holding the bolt since the shoulders under the head grip the wood. Bolts are commonly available in imperial diameters of 1/4, 1/2, 5/8, 3/4, 7/8 and 1 inch. Bolts are installed in holes drilled slightly (1 to 2 mm) larger than the bolt diameter to prevent any splitting and stress development that could be caused by installation or subsequent wood shrinkage. Depending on the diameter, bolts are available in lengths from 75 mm (3″) up to 400 mm (16″) with other lengths available on special order. Bolts can be dipped or plated, at an additional cost, to provide resistance to corrosion. In exposed conditions and high moisture environments, corrosion should be resisted by using hot dip galvanized or stainless steel bolts, washers and nuts. Washers are commonly used with bolts to keep the bolt head or nut from crushing the wood member when tightening is taking place. Washers are not required with a steel side plate, as the bolt head or nut bears directly on the steel. Common types of washers are shown in Figure 5.11 below. Design information provided in CWC’s Wood Design Manual is based on bolts conforming to the requirements of ASTM A307 Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength or Grade 2 bolts and dowels as specified under SAE J429 Mechanical and Material Requirements for Externally Threaded Fasteners. Download Figure 5.10 (and 5.11) as a PDF.
Framing Connectors
Framing connectors are proprietary products and include fastener types such as; framing anchors, framing angles, joist, purling and beam hangers, truss plates, post caps, post anchors, sill plate anchors, steel straps and nail-on steel plates. Framing connectors are often used for different reasons, such as; their ability to provide connections within prefabricated light-frame wood trusses, their ability to resist wind uplift and seismic loads, their ability to reduce the overall depth of a floor or roof assembly, or their ability to resist higher loads than traditional nailed connections. Examples of some common framing connectors are shown in Figure 5.6, below. Framing connectors are made of sheet metal and are manufactured with pre-punched holes to accept nails. Standard framing connectors are commonly manufactured using 20- or 18-gauge zinc coated sheet steel. Medium and heavy-duty framing connectors can be made from heavier zinc-coated steel, usually 12-gauge and 7-gauge, respectively. The load transfer capacity of framing connectors is related to the thickness of the sheet metal as well as the number of nails used to fasten the framing connector to the wood member. Framing connectors are suitable for most connection geometries that use dimensional lumber that is 38 mm (2″ nom.) and thicker lumber. In light-frame wood construction, framing connectors are commonly used in connections between joists and headers; rafters and plates or ridges; purlins and trusses; and studs and sill plates. Certain types of framing connectors, manufactured to fit larger wood members and carry higher loads, are also suitable for mass timber and post and beam construction. Manufacturers of the framing connectors will specify the type and number of fasteners, along with the installation procedures that are required in order to achieve the tabulated resistance(s) of the connection. The Canadian Construction Materials Centre (CCMC), Institute for Research in Construction (IRC), produce evaluation reports that document resistance values of framing connectors, which are derived from testing results. Figure 5.6 Framing Connectors For more information, refer to the following resources: Canadian Construction Material Centre, National Research Council of Canada Truss Plate Institute of Canada CSA S347 Method of Test for Evaluation of Truss Plates used in Lumber Joints ASTM D1761 Standard Test Methods for Mechanical Fasteners in Wood Canadian Wood Truss Association
Nails
Nailing is the most basic and most commonly used means of attaching members in wood frame construction. Common nails and spiral nails are used extensively in all types of wood construction. Historical performance, along with research results have shown that nails are a viable connection for wood structures with light to moderate loads. They are particularly useful in locations where redundancy and ductile connections are required, such as loading under seismic events. Typical structural applications for nailed connections include: wood frame construction post and beam construction heavy timber construction shearwalls and diaphragms nailed gussets for wood truss construction wood panel assemblies Nails and spikes are manufactured in many lengths, diameters, styles, materials, finishes and coatings, each designed for a specific purpose and application. In Canada, nails are specified by the type and length and are still manufactured to Imperial dimensions. Nails are made in lengths from 13 to 150 mm (1/2 to 6 in). Spikes are made in lengths from 100 to 350 mm (4 to 14 in) and are generally stockier than nails, that is, a spike has a larger cross-sectional area than an equivalent length common nail. Spikes are generally longer and thicker than nails and are generally used to fasten heavy pieces of timber. Nail diameter is specified by gauge number (British Imperial Standard). The gauge is the same as the wire diameter used in the manufacture of the nail. Gauges vary according to nail type and length. In the U.S., the length of nails is designated by “penny” abbreviated “d”. For example, a twenty-penny nail (20d) has a length of four inches. The most common nails are made of low or medium carbon steels or aluminum. Medium-carbon steels are sometimes hardened by heat treating and quenching to increase toughness. Nails of copper, brass, bronze, stainless steel, monel and other special metals are available if specially ordered. Table 1, below, provides examples of some common applications for nails made of different materials. TABLE 1: Nail applications for alternative materials Material Abbreviation Application Aluminum A For improved appearance and long life: increased strain and corrosion resistance. Steel – Mild S For general construction. Steel – Medium Carbon Sc For special driving conditions: improved impact resistance. Stainless steel, copper and silicon bronze E For superior corrosion resistance: more expensive than hot-dip galvanizing. Uncoated steel nails used in areas subject to wetting will corrode, react with extractives in the wood, and result in staining of the wood surface. In addition, the naturally occurring extractives in cedars react with unprotected steel, copper and blued or electro-galvanized fasteners. In such cases, it is best to use nails made of non-corrosive material, such as stainless steel, or finished with non-corrosive material such as hot-dipped galvanized zinc. Table 2, below, provides examples of some common applications for alternative finishes and coatings of nails. TABLE 2: Nail applications for alternative finishes and coatings Nail Finish or Coating Abbreviation Application Bright B For general construction, normal finish, not recommended for exposure to weather. Blued Bl For increased holding power in hardwood, thin oxide finish produced by heat treatment. Heat treated Ht For increased stiffness and holding power: black oxide finish. Phoscoated Pt For increased holding power; not corrosion resistant. Electro galvanized Ge For limited corrosion resistance; thin zinc plating; smooth surface; for interior use. Hot-dip galvanized Ghd For improved corrosion resistance; thick zinc coating; rough surface; for exterior use. Pneumatic or mechanical nailing guns have found wide-spread acceptance in North America due to the speed with which nails can be driven. They are especially cost effective in repetitive applications such as in shearwall construction where nail spacing can be considerably closer together. The nails for pneumatic guns are lightly attached to each other or joined with plastic, allowing quick loading nail clips, similar to joined paper staples. Fasteners for these tools are available in many different sizes and types. Design information provided in CSA O86 is applicable only for common round steel wire nails, spikes and common spiral nails, as defined in CSA B111. The ASTM F1667 Standard is also widely accepted and includes nail diameters that are not included in the CSA B111. Other nail-type fastenings not described in CSA B111 or ASTM F1667 may also be used, if supporting data is available. Types of Nails For more information, refer to the following resources: International, Staple, Nail, and Tool Association (ISANTA) CSA O86 Engineering design in wood CSA B111 Wire Nails, Spikes and Staples ASTM F1667 Standard Specification for Driven Fasteners: Nails, Spikes and Staples
Screws
Wood screws are manufactured in many different lengths, diameters and styles. Wood screws in structural framing applications such as fastening floor sheathing to the floors joists or the attachment of gypsum wallboard to wall framing members. Wood screws are often higher in cost than nails due to the machining required to make the thread and the head. Screws are usually specified by gauge number, length, head style, material and finish. Screw lengths between 1 inch and 2 ¾ inch lengths are manufactured in ¼ inch intervals, whereas screws 3 inches and longer, are manufactured in ½ inch intervals. Designers should check with suppliers to determine availability. Design provisions in Canada are limited to 6, 8, 10 and 12 gauge screws and are applicable only for wood screws that meet the requirements of ASME B18.6.1. For wood screw diameters greater than 12 gauge, design should be in accordance with the lag screw requirements of CSA O86. Screws are designed to be much better at resisting withdrawal than nails. The length of the threaded portion of the screw is approximately two-thirds of the screw length. Where the wood relative density is equal to or greater than 0.5, lead holes, at least the length of the threaded portion of the shank, are required. In order to reduce the occurrence of splitting, pre-drilled holes are recommended for all screw connections. The types of wood screws commonly used are shown in Figure 5.4, below. For more information on wood screws, refer to the following resources: ASME B18.6.1 Wood Screws CSA O86 Engineering design in wood
Timber Joinery
Many historic structures in North America were built at a time when metal fasteners were not readily available. Instead, wood members were joined by shaping the adjoining wood members to interlock with one another. Timber joinery is a traditional post and beam wood construction technique used to connect wood members without the use of metal fasteners. Timber joinery requires that the ends of timbers are carved out so that they fit together like puzzle pieces. The variations and configurations of wood-to-wood joints is quite large and complex. Some common wood-to-wood timber joints include mortise and tenon, dovetail, tying joint, scarf joint, bevelled shoulder joint, and lap joint. There are many variations and combinations of these and other types of timber joinery. Refer to Figure 5.18, below, for some examples of timber joinery. For load transfer, timber joinery relies upon the interlocking of adjoining wood members. The mated joints are restrained by inserting wooden pegs into holes bored through the interlocked members. A hole about an inch in diameter is drilled right through the joint, and a wooden peg is pounded in to hold the joint together. Metal fasteners require only minimal removal of wood fibre in the area of the fasteners and therefore, the capacity of the system is often governed by the moderate sized wood members to carry horizontal and vertical loads. Timber joinery, on the contrary, requires the removal of a significant volume of wood fibre where joints occur. For this reason, the capacity of traditional timber joinery construction is usually governed by the connections and not by the capacity of the members themselves. To accommodate for the removal of wood fibre at the connection locations, member sizes of wood construction systems that employ timber joinery, such as post and beam construction, are often larger than wood construction systems that make use of metal fasteners. Wood engineering design standards in Canada do not provide specific load transfer information for timber joinery due to their sensitivity to workmanship and material quality. As a result, engineering design must be conservative, often resulting in larger member sizes. The amount of skill and time required for measuring, fitting, cutting, and trial assembly is far greater for timber joinery than for other types of wood construction. Therefore, it is not the most economical means of connecting the members of wood buildings. Timber joinery is not used where economy is the overriding design criteria. Instead, it is used to provide a unique structural appearance which portrays the natural beauty of wood without distraction. Timber joinery offers a unique visual appearance exhibiting a high degree of craftmanship. For further information, refer to the following resources: Timber Framers Guild
Oriented Strand Board (OSB)
Oriented Strand Board (OSB) is a widely used, versatile structural wood panel. OSB makes efficient use of forest resources, by employing less valuable, fast-growing species. OSB is made from abundant, small diameter poplar and aspen trees to produce an economical structural panel. The manufacturing process can make use of crooked, knotty and deformed trees which would not otherwise have commercial value, thereby maximizing forest utilization. OSB has the ability to provide structural performance advantages, an important component of the building envelope and cost savings. OSB is a dimensionally stable wood-based panel that has the ability to resist delamination and warping. OSB can also resist racking and shape distortion when subjected to wind and seismic loadings. OSB panels are light in weight and easy to handle and install. OSB panels are primarily used in dry service conditions as roof, wall and floor sheathing, and act as key structural components for resisting lateral loads in diaphragms and shearwalls. OSB is also used as the web material for some types of prefabricated wood I-joists and the skin material for structural insulated panels. OSB can also be used in siding, soffit, floor underlayment and subfloor applications. Some specialty OSB products are made for siding and for concrete formwork, although OSB is not commonly treated using preservatives. OSB has many interleaved layers which provide the panel with good nail and screw holding properties. Fasteners can be driven as close as 6 mm (1/4 in) from the panel edge without risk of splitting or breaking out. OSB is a structural mat-formed panel product that is made from thin strands of aspen or poplar, sliced from small diameter roundwood logs or blocks, and bonded together with a waterproof phenolic adhesive that is cured under heat and pressure. OSB is also manufactured using the southern yellow pine species in the United States. Other species, such as birch, maple or sweetgum can also be used in limited quantities during manufacture. OSB is manufactured with the surface layer strands aligned in the long panel direction, while the inner layers have random or cross alignment. Similar to plywood, OSB is stronger along the long axis compared to the narrow axis. This random or cross orientation of the strands and wafers results in a structural engineered wood panel with consistent stiffness and strength properties, as well as dimensional stability. It is also possible to produce directionally-specific strength properties by adjusting the orientation of strand or wafer layers. The wafers or strands used in the manufacture of OSB are generally up to 150 mm (6 in) long in the grain direction, 25 mm (1 in) wide and less than 1 mm (1/32″) in thickness. In Canada, OSB panels are manufactured to meet the requirements of the CSA O325 standard. This standard sets performance ratings for specific end uses such as floor, roof and wall sheathing in light-frame wood construction. Sheathing conforming to CSA O325 is referenced in Part 9 of the National Building Code of Canada (NBC). In addition, design values for OSB construction sheathing are listed in CSA O86, allowing for engineering design of roof sheathing, wall sheathing and floor sheathing using OSB conforming to CSA O325. OSB panels are manufactured in both imperial and metric sizes, and are either square-edged or tongue-and-grooved on the long edges for panels 15 mm (19/32 in) and thicker. For more information on available sizes of OSB panel, refer to the document below. For more information on OSB, please refer to the following resources: APA – The Engineered Wood Association National Building Code of Canada CSA O86 Engineering design in wood CSA O325 Construction sheathing CSA O437 Standards on OSB and Waferboard PFS TECO Example specifications for oriented strand board (OSB) Oriented Strand Board (OSB) Grades Oriented Strand Board (OSB) Manufacture Oriented Strand Board (OSB) Quality Control Oriented Strand Board (OSB) Sizes Oriented Strand Board (OSB) Storage and Handling
Plywood
Plywood is a widely recognized engineered wood-based panel product that has been used in Canadian construction projects for decades. Plywood panels manufactured for structural applications are built up from multiple layers or plys of softwood veneer that are glued together so that the grain direction of each layer of veneer is perpendicular to that of the adjacent layers. These cross-laminated sheets of wood veneer are bonded together with a waterproof phenol-formaldehyde resin adhesive and cured under heat and pressure. Plywood panels have superior dimensional stability, two-way strength and stiffness properties and an excellent strength-to-weight ratio. They are also highly resistant to impact damage, chemicals, and changes in temperature and relative humidity. Plywood remains flat to give a smooth, uniform surface that does not crack, cup or twist. Plywood can be painted, stained, or ordered with factory applied stains or finishes. Plywood is available with squared or tongue and groove edges, the latter of which can help to reduce labour and material costs by eliminating the need for panel edge blocking in certain design scenarios. Plywood is suitable for a variety of end uses in both wet and dry service conditions, including: subflooring, single-layer flooring, wall, roof and floor sheathing, structural insulated panels, marine applications, webs of wood I-joists, concrete formwork, pallets, industrial containers, and furniture. Plywood panels used as exterior wall and roof sheathing perform multiple functions; they can provide resistance to lateral forces such as wind and earthquake loads and also form an integral component of the building envelope. Plywood may be used as both a structural sheathing and a finish cladding. For exterior cladding applications, specialty plywoods are available in a broad range of patterns and textures, combining the natural characteristics of wood with superior strength and stiffness properties. When treated with wood preservatives, plywood is also suitable for use under extreme and prolonged moisture exposure such as permanent wood foundations. Plywood is available in a wide variety of appearance grades, ranging from smooth, natural surfaces suitable for finish work to more economical unsanded grades used for sheathing. Plywood is available in more than a dozen common thicknesses and over twenty different grades. Unsanded sheathing grade Douglas Fir Plywood (DFP), conforming to CSA O121, and Canadian Softwood Plywood (CSP), conforming to CSA O151, are the two most common types of softwood plywoods produced in Canada. All structural plywood products are marked with a legible and durable grade stamp that indicates: conformance to either CSA O121, CSA O151 or CSA O153, the manufacturer, the bond type (EXTERIOR), the species (DFP) or (CSP), and the grade. Plywood can be chemically treated to improve resistance to decay or to fire. Preservative treatment must be done by a pressure process, in accordance with CSA O80 standards. It is required that plywood manufacturers carry out testing in conformance with ASTM D5516 and ASTM D6305 to determine the effects of fire retardants, or any other potentially strength-reducing chemicals. For further information, refer to the following resources: APA – The Engineered Wood Association CSA O121 Douglas fir plywood, CSA O151 Canadian softwood plywood CSA O153 Poplar plywood CSA O86 Engineering design in wood CSA O80 Wood preservation ASTM D5516 Standard Test Method for Evaluating the Flexural Properties of Fire-Retardant Treated Softwood Plywood Exposed to Elevated Temperatures ASTM D6305 Standard Practice for Calculating Bending Strength Design Adjustment Factors for Fire-Retardant-Treated Plywood Roof Sheathing National Building Code of Canada Example Specifications for Plywood Plywood Grades Plywood Handling and Storage Plywood Manufacture Plywood Sizes Quality Control of Plywood
CSA S-6 Canadian Highway Bridge Design Code
As identified in the design philosophy of the CSA S-6, safety is the overriding concern in the design of highway bridges in Canada. For wood products, the CSA S-6 addresses design criteria associated with ultimate limit states and serviceability limit states (primarily deflection, cracking, and vibration). Fatigue limit states are also required to be consider for steel connection components in wood bridges. The structure design life in the CSA S-6 has been established at 75 years for all bridge types, including wood bridges. The CSA S-6 applies to the types of wood structures and components likely to be required for highways, including; glued-laminated timber, sawn lumber, structural composite lumber (SCL), nail-laminated decks, laminated wood-concrete composite decks, prestressed laminated decks, trusses, wood piles, wood cribs and wood trestles. The standard does not apply to falsework or formwork. CSA S-6 considers design of wood members under flexure, shear, compression and bearing. In addition, the standard provides guidance and requirements related to the camber and curvature of wood members. Further information on durability, drainage and preservative treatment of wood in bridges is also discussed.
Solid-Sawn Heavy Timber
Solid-sawn heavy timber members are predominantly employed as the main structural elements in post and beam construction. The term ‘heavy timber’ is used to describe solid sawn lumber which is 140 mm (5-1/2 in) or more in its smallest cross-sectional dimension. Large dimension timbers offer increased fire resistance compared to dimensional lumber and can be used to meet the heavy timber construction requirements outlined in the Part 3 of the National Building Code of Canada. Sawn timbers are produced in accordance with CSA O141 Canadian Standard Lumber and graded in accordance with the NLGA Standard Grading Rules for Canadian Lumber. There are two categories of timbers; rectangular “Beams and Stringers” and square “Posts and Timbers”. Beams and Stringers, whose larger dimension exceeds its smaller dimension by more than 51 mm (2 in), are typically used as bending members, whereas, Posts and Timbers, whose larger dimension exceeds its smaller dimension by 51 mm (2 in) or less, are typically used as columns. Sawn timbers range in size from 140 to 394 mm (5-1/2 to 15-1/2 in). The most common sizes range from 140 x 140 mm (5-1/2 x 5-1/2 in) to 292 x 495 mm (11-1/2 x 19-1/2 in) in lengths of 5 to 9 m (16 to 30 ft). Sizes up to 394 x 394 mm (15-1/2 x 15-1/2 in) are generally available from Western Canada in the Douglas Fir-Larch and Hem-Fir species combinations. Timbers from the Spruce-Pine-Fir (S-P-F) and Northern species combinations are only available in smaller sizes. Timbers may be obtained in lengths up to 9.1 m (30 ft), but the availability of large size and long length timbers should always be confirmed with suppliers prior to specifying. A table of available timber sizes is shown below. Both categories of timbers, Beams and Stringers, and Posts and Timbers, contain three stress grades: Select Structural, No.1, and No.2, and two non-stress grades (Standard and Utility). The stress grades are assigned design values for use as structural members. Non-stress grades have not been assigned design values. No.1 or No.2 are the most common grades specified for structural purposes. No.1 may contain varying amounts of Select Structural, depending on the manufacturer. Unlike Canadian dimension lumber, there is a difference between design values for No.1 and No.2 grades for timbers. Select Structural is specified when the highest quality appearance and strength are desired. The Standard and Utility grades have not been assigned design values. Timbers of these grades are permitted for use in specific applications of building codes where high strength is not important, such as blocking or short bracing. Cross cutting can affect the grade of timber in the Beams and Stringers category because the allowable size of knot varies along the length of the piece (a larger knot is allowed near the ends than in the middle). Timbers must be regraded if cross cut. Timbers are generally not grade marked (grade stamped) and a mill certificate can be obtained to certify the grade. The large size of timbers makes kiln drying impractical due to the drying stresses which would result from differential moisture contents between the interior and exterior of the timber. For this reason, timbers are usually dressed green (moisture content above 19 percent), and the moisture content of timber upon delivery will depend on the amount of air drying which has taken place. Like dimension lumber, timber begins to shrink when its moisture content falls below about 28 percent. Timbers exposed to the outdoors usually shrink from 1.8 to 2.6 percent in width and thickness, depending on the species. Timbers used indoors, where the air is often drier, experience greater shrinkage, in the range of 2.4 to 3.0 percent in width and thickness. Length change in either case is negligible. Allowances for anticipated shrinkage should be made in the design and construction. Shrinkage should also be considered when designing connections. Minor checks on the surface of a timber are common in both wet and dry service conditions. Consideration has been made for these surface checks in the establishment of specified design strengths. Checks in columns are not of structural importance unless the check develops into a through split that will divide the column. For further information, refer to the following resources: Timber Framers Guild International Log Builders’ Association BC Log & Timber Building Industry Association
CSA S406 Permanent Wood Foundations
CSA S406 Specification of permanent wood foundations for housing and small buildings CSA S406 is the design and construction standard for permanent wood foundations (PWF) that is referenced in Part 9 of the NBC and in provincial building codes. The first edition of CSA S406 was published in 1983, with subsequent revisions and updates to the standard published in 1992, 2014, and 2016. The CSA S406 applies to the selection of materials, the design, the fabrication and installation of PWF. The standard also contains information on site preparation, materials, cutting and machining, footings, sealants and dampproofing, exterior moisture barriers, backfilling and site grading. Specific details and prescriptive requirements are provided in CSA S406 for buildings constructed on PWF that fall under Part 9 of the National Building Code of Canada (NBC), that is, buildings up to three-storeys in height above the foundation and having a building area not exceeding 600 m2. CSA S406 provides for the optional use of wood sleeper, poured concrete slab, and suspended wood basement floor systems as components of the PWF, and for the use of PWF as crawl space enclosures. The standard does not exclude PWFs which may also be engineered for larger buildings, using the same principles of design, provided building code requirements are met. The CSA S406 standard includes many selection tables and isometric figures, aimed at increasing design efficiency and the understanding of PWF construction details. The standard was developed based on specific engineering design assumptions regarding installation procedures, soil type, clear spans for floors and roofs, dead and live loads, modification factors, deflections and backfill height. For conditions that go beyond the scope of CSA S406, similar details may be used provided they are based on accepted engineering principles that ensure a level of performance equivalent to that set forth in CSA S406. If any of the design conditions are different from or more severe than the assumptions, the PWF must be designed by a professional engineer or architect and installed in conformance with the standard. Regardless of the building size and conformance with the design assumptions of CSA S406, some authorities having jurisdiction require a design professional’s seal in order to issue a building permit. For further information, refer to the following resources: Permanent Wood Foundations (Canadian Wood Council) Wood Preservation Canada National Building Code of Canada
Plank Decking
Plank decking may be used to span farther and carry greater loads than panel products such as plywood and oriented strand board (OSB). Plank decking is often used where the appearance of the decking is desired as an architectural feature or where the fire performance must meet the heavy timber construction requirements outlined in Part 3 of the National Building Code of Canada. Plank decking is usually used in mass timber or post and beam structures and is laid with the flat or wide face over supports to provide a structural deck for floors and roofs. Plank decking can be used in either wet or dry service conditions and can be treated with preservatives, dependent on the wood species. Nails and deck spikes are used to fasten adjacent pieces of plank decking to one another and are also used to fasten the deck to its supports. Decking is generally available in the following species: Douglas fir (D.Fir-L species combination) Pacific coast hemlock (Hem-Fir species combination) Various species of spruce, pine and fir (S-P-F species combination) Western red cedar (Northern species combination) In order to product plank decking, sawn lumber is milled into a tongue and groove profile with special surface machining, such as a V-joint. Plank decking is normally produced in three thicknesses: 38 mm (1-1/2 in), 64 mm (2-1/2 in) and 89 mm (3-1/2 in). The 38 mm (1-1/2 in) decking has a single tongue and groove while the thicker sizes have a double tongue and groove. Thicknesses greater than 38 mm (1-1/2 in) also have 6 mm (1/4 in) diameter holes at 760 mm (2.5 ft) spacing so that each piece may be nailed to the adjacent one with deck spikes. The standard sizes and profiles are shown below. Plank decking is most readily available in random lengths of 1.8 to 6.1 m (6 to 20 ft). Decking can be ordered in specific lengths, but limited availability and extra costs should be expected. A typical specification for random lengths could require that at least 90 percent of the plank decking be 3.0 m (10 ft) and longer, and at least 40 percent be 4.9 m (16 ft) and longer. Plank decking is available in two grades: Select grade (Sel) Commercial grade (Com) Select grade has a higher quality appearance and is also stronger and stiffer than commercial grade. Plank decking is required to be manufactured in accordance with CSA O141 and graded under the NLGA Standard Grading Rules for Canadian Lumber. Since plank decking is not grade stamped like dimensional lumber, verification of the grade should be obtained in writing from the supplier or a qualified grading agency should be retained to check the supplied material. To minimize shrinkage and warping, plank decking consists of sawn lumber members that are dried to a moisture content of 19 percent or less at the time of surfacing (S-Dry). The use of green decking can result in the loosening of the tongue and groove joint over time and a reduction in structural and serviceability performance. Individual planks can span simply between supports, but are generally random lengths spanning several supports for economy and to take advantage of increased stiffness. There are three methods of installing plank decking: controlled random, simple span and two span continuous. A general design rule for controlled random plank decking is that spans should not be more than 600 mm (2 ft) longer than the length which 40 percent of the decking shipment exceeds. Both the latter methods of installation require planks of predetermined length and a consequently there could be an associated cost premium. Profiles and Sizes of Plank Decking
