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Industrial Buildings – A case study

Over the past two decades, new engineered mass timber products and construction techniques have changed the way we think about wood as a building material. Historic perceptions about strength, durability and fire performance have been overturned by scientific evidence and full-scale testing of prototype structures.

As a result, mass timber has begun to make its mark in the residential and commercial sectors, particularly on Canada’s West Coast. However, the market for industrial buildings continues to be dominated by tilt-up concrete and steel-frame construction, both of which have a significant environmental footprint. Tiltup concrete in particular has inherent disadvantages; concrete cannot be poured in the freezing conditions typical of Canadian winters, nor can it be easily insulated to reduce the operating energy requirements of the building.

However, the National Building Code of Canada states that a roof assembly in a building of up to two storeys is permitted to be of heavy timber construction regardless of the building area or the type of construction required, provided the building is sprinklered. In addition, the structural members in the storey immediately below the roof assembly are also permitted to be of heavy timber construction. These requirements apply equally to industrial buildings, meaning that heavy timber is a viable alternative to the materials traditionally used, and single storey industrial buildings may be constructed entirely of heavy timber.

This case study examines three recently completed industrial buildings in southern British Columbia, each of which uses engineered mass timber products and systems in a distinct and different way. Together, they offer insights into how industrial construction might evolve to offer greater environmental performance, speed and flexibility of construction, at little additional cost over traditional methods.

Brock Commons Tallwood House – University of British Columbia Vancouver Campus

A stunning coastal forest in Vancouver, BC is the gateway to the University of British Columbia (UBC) which has provided inspiration for the institution’s long-standing relationship with wood. The result is an enviable inventory of wood buildings interspersed throughout the campus which showcases ground-breaking technologies and sustainable design.

UBC’s commitment to promoting locally sourced, environmentally responsible, leading-edge engineered wood products and building technologies has culminated in the most recent addition to the UBC Vancouver Campus: the Brock Commons Tallwood House. The newest of the UBC’s student residence buildings, Brock Commons Tallwood House currently stands as the tallest contemporary hybrid mass timber building in the world.

Over the years, with an ever-increasing demand for student housing, UBC developed a preferred typology for its student residences, creating mixed-use residential hubs to enhance campus life. For this latest project, the University was determined to demonstrate the applicability of an advanced systems solution to BC’s development and construction industries while advancing its reputation as a hub of sustainable and innovative design.

Wood use from the 18th to the early 20th centuries frequently included seven-storey wood buildings; taller wood structures such as church towers and pagodas were built worldwide earlier still. Today, pushing the envelope of wood use comes with challenges. Authorities having jurisdiction and oversight of the approval process for a new generation of tall wood building designs require comprehensive scientific data to evaluate their safety since there are no prescriptive provisions in the Canadian building codes to permit them. Until such a time as building codes establish provisions for tall wood buildings, performance aspects of their design must be proven on a design-by-design basis.

Natural Resources Canada (NRCan), in recognition of the technical challenges inherent in the design and construction of modern tall wood structures, has provided targeted funding to support demonstration projects that use innovative engineered wood products and construction systems.

Mid-Rise 2.0 – Innovative Approaches to Mid-Rise Wood Frame Construction

Since the 2009 change to the British Columbia Building Code (BCBC) that increased the permissible height for wood frame residential buildings from four storeys to six, more than 300 of these structures have been completed or are underway around the province.

Most are located in the core of smaller municipalities and in the inner suburbs of larger ones, offering a more sustainable and cost-effective option for densification than concrete or steel equivalents. Most of these buildings have employed wood frame from the ground up, with a five- or six-storey building being constructed on a concrete slab-on-grade, or on top of a concrete basement parking garage; others have been constructed above one or two storeys of commercial accommodation, currently still required to be built in noncombustible construction. This requirement will change when British Columbia adopts the 2015 National Building Code of Canada (NBC), which will allow light wood frame assemblies, mass timber slab elements and wood beams and columns to be used in place of concrete or steel.

Over the past eight years, architects, engineers, municipal authorities and local fire departments have become familiar with the basic parameters of this new building type. Over the same period, market conditions have continued to evolve.

Beyond the energy conservation standards referenced by LEED and mandated by municipalities, there is an increasing interest in ultra-low energy buildings that comply with the Passive House standard, now formally administered in Canada by Passive House Canada.

There is also a growing need to explore new approaches to project delivery, particularly when building on infill lots that have little or no space for vehicles, materials storage and staging, and where the inconvenience to neighbours from the traffic, noise and dust generated by traditional site construction is increasingly disruptive.

Further revisions to the 2015 NBC to be introduced in British Columbia in 2017 will expand the permissible use of six-storey wood construction from multi-family residential (Group C) occupancies to business and personal services occupancies in Group D.

Prior to “modern” building codes, such buildings were often constructed using heavy timber post-and-beam systems, with solid timber floors. However, with the advent of new mass timber panel products, the opportunity has arisen for developers and design teams to explore new forms of wood construction, including hybrid mass timber/light wood frame construction.

In response to these new market conditions, traditional wood frame construction techniques and project delivery methods have been modified or adapted to achieve greater efficiency, economy and performance. This case study looks at three different projects in the Vancouver area, similar in having a predominantly multi-family residential program, but differing considerably in their approach to design, construction details and project delivery

Terminus

Located on the southern tip of Vancouver Island, Langford is the third largest municipality in British Columbia’s Capital Regional District. It is rapidly transitioning from a suburban community to a major urban centre and, according to the latest national census data, Langford is one of the fastest growing communities in the country (Figures 1.3, 1.4 and 1.5). The benefits of growth have been numerous; with the increased tax revenues from new development reinvested into beautification initiatives, public amenities and new facili – ties. New development has also brought new jobs, services, affordable housing, and greater housing diversity. Despite the tangible benefits of development, climate protection and sustainability remain at the forefront of the city’s Official Community Plan.

At the urban scale, increased density and the juxtaposition of commercial, residential and other uses, reduces the environmental impacts of transportation; while higher performance standards for new construction lower the greenhouse gas emissions from the operation of the buildings themselves. In addition, the City of Langford has taken a progressive position on reducing the embodied carbon of buildings, encouraging the use of mass timber to help address this increasingly important component in the overall greenhouse gas emissions equation. The City of Langford has emerged as a leading advocate for mass timber construction, with Terminus at District 56 being one of several projects to benefit from the building departments proactive approach and openness to innovation. Together with the other phases of the District 56 development, it provides a template for future development and densification of the downtown core.

R-Town Vertical 6 | Mass Timber Midrise

The R-Town V6 pilot project is the first 6-storey, mixed-use, multi-unit residential building developed in Ontario that fully employs mass timber as the main structural system. The energy-efficient wood building was designed to Passive House standards and built with lower embodied carbon materials.

The decision to use Cross Laminated Timber (CLT) for the elevator cores and exit stair enclosures helped simplify the build by eliminating the challenge of integrating a noncombustible core into a wood building. It required the team to obtain approval for an alternative solution because this approach to construction currently falls outside the prescriptive requirements for 6-storey combustible construction in Ontario’s building code.

It was the development team’s vision to bring the benefits of offsite manufacturing to the midrise market in Toronto and the panelized, tallwood design developed for R-Town V6 streamlined the assembly process and successfully demonstrated proof of concept for challenging infill developments.

This modern approach to construction accelerates and improves project delivery and the versatile, repeatable design contributes to a sustainable and much-needed increase in density along urban arterial roads, creating more attractive, desirable housing in established, walkable neighbourhoods.

Red Deer College Student Residence – Red Deer, Alberta

Red Deer College (RDC) Student Residence is a 5,800-sq.m. (60,000-sq.ft.), five-storey wooden structure with 145 units, designed and completed to meet the 300-bed demand for the Canada Winter Games in early 2019. RDC envisioned a building that would be a welcoming, fun home base for students; the college was well aware that isolation and lack of community support for students have a negative influence on their ability to perform in the classroom and can negatively impact their mental health and well-being. The goal was to create a “residence” that felt more like a home.

Manasc Isaac Architects, led by Vedran Škopac, proposed a hybrid between a student residence and a set of seven distinct “public gathering spaces,” scattered around the perimeter of all five storeys of the building. As part of the plan, Škopac’s team increased the conventional amount of social space by a factor of 10. The residence also functions as a hotel, providing accommodation for short- and longterm visits.

Another design mandate was to incorporate sustainable features, which influenced the decision to utilize a wood structure with a high performance building envelope that maximizes thermal performance and comfort. With a construction budget of $18.5 million, funding allowed for photovoltaic panels cladding the east, south and west faces, which provides approximately 45 percent of all energy the student residence requires. Although the building was not aiming for certification, it was designed to a LEED Gold standard.

As an example of an innovative approach to dormitory housing, Red Deer College Student Residence prioritizes quality of life and sustainability, while using mass timber construction to achieve both goals. These are some of the reasons it won a 2019 Wood Design & Building Canadian Wood Council Award.

Wood in Civic Buildings

This case study examines two wood buildings, both with primary retail commercial occupancies, but which employ different mass timber products to achieve very different effects. Askew’s Uptown Supermarket in Salmon Arm, BC, features an expansive nail-laminated timber (NLT) roof that appears to float above the retail floor (Figure 1.1), while the Whistler Community Services Society Building in Whistler, BC, uses a robust, utilitarian exposed glued-laminated timber (glulam) and cross-laminated timber (CLT) structure as befits the building’s industrial setting (Figure 1.2).

In April 2019 John Horgan, Premier of British Columbia, announced a new directive to require municipalities and the BC government to strongly consider the use of wood in public buildings, both as a structural material and for interior finishes. The goal of this initiative is to increase demand for BC’s wood products and to assist the forest industry in dealing with the significant impacts of climate change. To date, these have included the mountain pine beetle infestation and an increase in the frequency and severity of forest fires, both of which have had widespread negative consequences for the industry across the province.

When announcing the initiative, Premier Horgan stated: “We will expect the result to maximize the potential of the existing timber supply, maintain jobs, incorporate First Nations’ interests, and address the economic, cultural, recreational and other uses of BC’s land base.” New engineered mass timber products, supported by new legislation, now make it possible for wood to be used in a wide range of projects, both urban and rural.

This case study showcases two recent projects that illustrate the value and versatility of wood, both in its response to technical challenges and in its contribution to economic and social sustainability in communities around the province.

In Vancouver, Fire Hall No. 5 (Figure 1.1) is an example of an innovative response to rising land costs and the shortage of affordable social housing; while in the Kootenay village of Radium Hot Springs, a wealth of local wood products, manufacturing capabilities and craft skills combine in a community hall and library that can truly be called a ‘100-mile building’ (Figure 1.2).

80 Atlantic Avenue – Toronto, Ontario

Ontario’s first mass timber commercial building in over 100 years, 80 Atlantic pioneers a new urban office typology for potentially many more timber-frame projects across the province, and the country. Comprising four storeys of mass timber above a one-storey concrete podium, the 8,825-sq.m. (95,000-sq.ft.) building completes a courtyard with 60 Atlantic to create a paired commercial development. Revisions to the Ontario Building Code in 2015 made it possible to build commercial wood buildings up to six storeys high. The developer and architect saw this as an opportunity to demonstrate leadership in the rapidly developing field of mass timber, and to attract tenants seeking a premium workplace environment associated with innovation and sustainability. The client requested that the building harmonize with the Liberty Village neighbourhood, noted for its wealth of converted factories and warehouses, which attract high-calibre, creative tenants in this section of downtown Toronto.

Wood in Commercial Buildings

In 2009, the British Columbia Building Code (BCBC) was amended to permit residential buildings of up to six storeys to be constructed in wood. Since then, through a five-year code process of consultation and research, the potential for expanding these provisions to other building occupancies has been under consideration at the national code level. Changes introduced in the 2015 edition of the National Building Code of Canada (NBC) and adopted in British Columbia in 2018, have expanded these provisions to office-type buildings, but also permit mixed-type occupancies on the first two storeys. As a result, wood building types now include office, residential, mercantile, assembly, low hazard or storage/ garage uses.

This case study examines two wood buildings, both with primary retail commercial occupancies, but which employ different mass timber products to achieve very different effects. Askew’s Uptown Supermarket in Salmon Arm, BC, features an expansive nail-laminated timber (NLT) roof that appears to float above the retail floor (Figure 1.1), while the Whistler Community Services Society Building in Whistler, BC, uses a robust, utilitarian exposed glued-laminated timber (glulam) and cross-laminated timber (CLT) structure as befits the building’s industrial setting (Figure 1.2).

Canada’s Blueprint for Mass Timber Success Unveiled at Parliament Hill

June 13, 2024 (Ottawa)– Earlier today, The Transition Accelerator unveiled The Mass Timber Roadmap at the Press Conference Room in the West Block on Parliament Hill. The comprehensive report outlines an ambitious and strategic vision for the future of mass timber in Canada and its potential to transform green construction and drive economic growth across the country.

Developed in partnership with Canadian Wood Council (CWC), Forest Products Association of Canada (FPAC), and Energy Futures Lab (EFL), The Mass Timber Roadmap comes after more than a decade of collaborative efforts to unlock and demonstrate potential of mass timber and lays out a visionary plan to increase the mass timber market – both domestic and exports – to $1.2 billion by 2030 and to $2.4 billion by 2035.

This ambitious growth aligns with increasing market demand in North America and around the world. By leveraging the power of mass timber solutions, Canada has a unique opportunity to enable the construction of residential and commercial structures at greater speeds, with lower costs, and with a lighter carbon footprint; all while capturing a share of the rapidly growing global market.

Achieving targets laid out in The Mass Timber Roadmap requires coordinated efforts across three critical action areas and the report provides actionable next steps, including: 

  1. Public-Private Collaboration: The Mass Timber Roadmap calls for a partnership between public and private sectors to develop and advance a comprehensive policy package that will enhance the value of Canada’s forest resources while building domestic capacity along the supply chain.
  2. Standardization: There is a need to standardize building archetypes, wood specifications, and connectors throughout the supply chain to streamline processes and reduce costs.
  3. Skills Development: Implementing a robust skills development plan that encompasses all aspects of the supply chain is essential to support the sector’s growth. 

Today’s event on Parliament Hill featured the following speakers who highlighted the roadmap’s goals and the promising future for mass timber in Canada, followed by an engaging Q&A session with journalists:

  • Derek Eaton, Director of Future Economy, The Transition Accelerator
  • Derek Nighbor, President and CEO, Forest Products Association of Canada (FPAC)
  • Kate Lindsay, Senior Vice President and Chief Sustainability Officer, Forest Products Association of Canada (FPAC)
  • Rick Jeffery, President and CEO, Canadian Wood Council (CWC)
https://player.vimeo.com/video/957955728?badge=0&autopause=0&player_id=0&app_id=58479

Key Quotes: 

“The mass timber sector provides a perfect example of how Canada can add value to its primary resources through innovative technologies and advanced skills. If we act strategically and quickly, we have the opportunity to build an industry that reduces emissions, addresses urgent needs, and positions Canada to win in emerging global value chains.” – Derek Eaton, The Transition Accelerator

“To build a world-class mass timber sector, Canada must adopt a strategic approach to ensure we can compete and win globally. This is about smart policy here at home and bringing more Canadian wood to our cities and to the world. By enabling faster, cost-effective, and environmentally-friendly construction with mass timber we can grow jobs, help address the affordable housing crunch, and reduce emissions.” – Kate Lindsay, Forest Products Association of Canada (FPAC)

“The potential for Canadian wood products to reduce the carbon footprint of the built environment and drive the growth of a sustainable and prosperous wood industry is immense; however, global competition to capitalize on the significant economic opportunities mass timber presents in the transition to a lower-carbon world will require us to act swiftly to stay competitive and meet rapidly emerging domestic demand.” – Rick Jeffery, Canadian Wood Council (CWC)

The Goldring Centre – University of Toronto Academic Tower

Province: Ontario
City: Toronto
Project Category: Institutional
Major Classification: D  – Offices
Height: 14 Storeys
Building Area: 176,549 ft2

Description:

The University of Toronto’s new academic tower is a14 storey mass timber building, currently under construction, built with GLT components. Realizing an innovative building of this size and complexity that goes beyond prescriptive height limit of the Ontario Building Code required extensive support and a capable, timber experienced project team. Technical project interactions with WoodWorks staff date back to 2016 and we have tracked 21 direct interactions related to this project. A deeper look at our project data reveals that the project team had an additional 23 indirect interactions with the WoodWorks team (attending events, requesting technical documents, etc.). The project team has 28 projects in their combined experience portfolio, indicating an experienced, supported design team was able to push forward an alternative solutions success storey and one of North America’s tallest wood buildings.

 

Alternative Solutions Guide

While alternative solutions have been an important feature of the National Building Code of Canada since 2005, there remains a lack of understanding among building professionals on how to approach their use. As the construction industry evolves, with increasing innovation in design and construction capabilities, new ways of building that may not be well addressed by building codes will emerge. At the same time, tools for performance testing and simulation are becoming more widespread. In light of the diverse and evolving building industry, alternative solutions that enable new ways of building are likely to become more commonplace. A critical area where alternative solutions may be employed is in the use of mass timber construction. The introduction of mass timber construction techniques, enabled by a range of engineered wood products, associated connection technologies, and fabrication methods, has resulted in a wide range of possible building solutions that may not have been considered by building codes.

Building Success: The Nshwaasnangong Child Care and Family Centre Story
Offsite Construction Handbook
Offsite Construction in Ontario: A Practical and Diligent Path Forward
Construction Moisture Management of Mass Timber Buildings
Successful Delivery Methods for Procuring Mass Timber Buildings in Canada
Halsa 230 Royal York: Ontario’s Tallest Mass Timber Residential Building
The Future of Tall: The Future of Cities
Mass Timber Economics: Why One Line Item Doesn’t Tell the Whole Story
Wood Design & Building Magazine, vol 24, issue 100
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